INDUSTRIAL Pellet LINES
Heavy duty INDUSTRIAL pellet LINES
LARGE SCALE PELLET PLANTS
We specialise in design and manufacturing of complete industrial pellet lines.
NPT delivers a whole range of functional subsystems as for example weighing, dozing, mixing, grinding, sterilising, conditioning, pelleting, crumbling, cooling, cleaning, packaging etc.
Our pellet production plants work under automatic control system which incorporates latest technologies and software solutions. Capacity ranges for our largest single pellet mill GR2 950.500:
- feeds: 35 tph
- biomass: 5 tph
- plastic: 4 tph
- digestates: 8 tph
OUR MARKETS
expertise in processing of different feedstocks
Nawrocki Pelleting Technology has got many years of experience in the design and delivery of industrial pellet lines dedicated to processing of most difficult and “unexplored” types of raw materials, as for example RDF/SRF, bio-digestate and sewer-sludge pellets
industrial PELLET LINE
delivering turnkey pelleting solutions
from concept to design
Understanding the feedstock & Determination of essential plant components
Installation
positioning of all most relevant plant components in accordance with produced documentation
Plant COMMISSIONING
Final checks of the connections between single plant components & Test runs of the complete pelleting plant
PELLETING STAGES
Typical Processes
No matter what kind of feedstock your business intends to process, there are certain stages in a industrial pelleting lines it needs to undergo:
Pre-treatment of feedstock
Depending on the type of raw material, certain cleaning processes might be required, as for example metals and non-ferrous metals separation, heavy fraction separation, etc.
Pre-shredding
Depending on the size of the raw material, a pre-shredding process might be required. It is usually recommended if the particle size of the feedstock exceeds 30mm.
Drying (if required)
Depending on the physical properties of the raw material and its initial moisture content, we implement two different types of dryers: belt-, or drum- dryers provided to us by our reliable partners
Hammer milling
One of the most important step in the preparation of raw material for granulation is the unification of the size of particles, which is necessary to produce high-quality granules and reduce the amount of dust.
Conditioning
Pelleting
The main process is pelleting, which takes place in dedicated industrial grade pellet press GR2 series, with a reinforced structure for high-performance & production of high-quality pellets.
Cooling
Counterflow coolers have to fulfil four functions: reduction of the moisture content, an increase in the mechanical durability, increase of energy value and reduction of pellets temperature
CLEANING OF pellets
The vibrating sifter separates unwanted crumbs, dust and small pieces of pellets and directs them to the pneumatic transport system, which returns the rejects back to the press – nothing is wasted.
Storage & packaging of pellets
The refined pellets can be stored in a variety of storage silos. Everything depends on the method of final distribution: loose or packed.The ready pellets can be stored in bulk or small 15-20kg bags